Crown Vic IFS Swap Kit for Bullnose Ford Trucks

The automotive world is filled with a variety of upgrades, modifications, and custom builds that allow enthusiasts to get the most out of their vehicles. One popular upgrade for vintage trucks is the Independent Front Suspension (IFS) swap. This modification enhances handling, comfort, and overall drivability by replacing the solid front axle with an independent system. Among truck aficionados, particularly those restoring or upgrading classic Ford trucks from the 1980s—the so-called “Bullnose” Ford trucks—there’s been growing interest in the Crown Vic IFS swap.

The Crown Vic IFS swap refers to taking the front suspension from a Ford Crown Victoria, particularly models from 2003 to 2011, and fitting it into older trucks. This article explores why this swap has gained popularity, how it can improve the performance and ride quality of Bullnose Ford trucks (1980-1986), and the details of the Crown Vic IFS swap kit needed to complete this project successfully.

What is a Bullnose Ford Truck?

The term “Bullnose” refers to the iconic front-end design of Ford trucks manufactured between 1980 and 1986. The Bullnose Ford trucks, which include the F-100, F-150, and F-250 models, are characterized by their distinctive sloping hood and squared-off design. These trucks are a favorite among classic vehicle enthusiasts for their ruggedness and classic American design.

However, as great as these trucks are, they were built with a solid front axle suspension, which, compared to modern vehicles, lacks the refinement and handling that today’s drivers expect. A solid axle is great for off-roading and hauling, but it doesn’t provide the smoothest ride for daily driving or street use. That’s where the Crown Vic IFS swap comes into play.

Why Choose the Crown Vic IFS for a Swap?

The Ford Crown Victoria—specifically the 2003-2011 model years—was a popular choice for police departments, taxis, and everyday drivers due to its durability, reliability, and smooth ride. What makes these years of Crown Vic vehicles particularly appealing for an IFS swap is their front suspension setup, which is an independent system featuring a coil-over-shock arrangement and modern geometry for improved ride quality.

Here’s why the Crown Vic IFS is a perfect candidate for a swap:

1. Better Ride Quality: The IFS from the Crown Vic allows for significantly improved ride comfort, handling, and road manners compared to the old-school solid axle suspension found on Bullnose trucks.
2. Improved Steering: The Crown Vic’s rack-and-pinion steering is a major upgrade over the factory steering boxes used in Bullnose trucks. This modern steering setup provides more precise and responsive steering, which is essential for today’s driving standards.
3. Wider Stance: The Crown Vic front suspension has a wider track width compared to the stock suspension on Bullnose trucks. This gives the truck a more aggressive stance and improves handling by offering better stability.
4. Affordable and Available: Crown Vic suspension components are readily available, and finding donor vehicles or parts is relatively inexpensive. This makes the swap cost-effective for enthusiasts working on a budget.
5. Ease of Installation: The Crown Vic front suspension is essentially a bolt-in unit. With a few modifications, it can be mounted into the Bullnose frame without extensive fabrication, which makes it a popular choice for DIY mechanics.

Understanding the Crown Vic IFS Swap Kit

To simplify the process of swapping the Crown Vic IFS into a Bullnose Ford truck, many companies offer Crown Vic IFS swap kits. These kits contain all the necessary components and hardware to adapt the modern Crown Vic suspension into the frame of the Bullnose truck.

Here’s what a typical Crown Vic IFS swap kit includes and why each component is essential:

1. Mounting Brackets: The mounting brackets are critical for securing the Crown Vic suspension subframe to the Bullnose frame. These brackets are often CNC-machined or fabricated to match the contours of the Bullnose frame, ensuring a strong and secure fit.
2. Crossmembers: The crossmember is another essential component that strengthens the frame of the truck and helps support the suspension. It also provides a mounting point for the rack-and-pinion steering system.
3. Shock Towers: The Crown Vic IFS utilizes coil-over-shocks, so the swap kit typically includes new shock towers to accommodate this type of suspension. The shock towers must be properly positioned to handle the weight of the truck and ensure proper suspension travel.
4. Steering Components: If you’re upgrading to the Crown Vic’s rack-and-pinion steering, the kit may include adapters or mounting brackets to fit the steering components to the Bullnose frame. This is key for ensuring that the new steering system operates smoothly with minimal modification.
5. Brake Conversion Components: Since the Crown Vic uses modern disc brakes, the swap kit may include parts necessary for adapting the Crown Vic brake system to the Bullnose truck, such as brake lines, caliper brackets, or adapters for the brake booster.
6. Hardware: Swap kits often come with all the necessary bolts, washers, and nuts for installation, so you don’t have to source them separately. Using the proper grade of hardware is important for safety and performance, especially when dealing with suspension components.

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Steps to Complete a Crown Vic IFS Swap for a Bullnose Ford Truck

Swapping the Crown Vic IFS into a Bullnose truck requires a combination of mechanical knowledge, access to tools, and, ideally, a helping hand. Below is an overview of the steps involved in the swap process:

1. Prepare the Bullnose Truck

Before starting the swap, you’ll need to remove the existing front suspension components from the Bullnose truck. This includes the solid front axle, leaf springs, shocks, and any steering components that are part of the original setup.

2. Prepare the Frame

The frame of the Bullnose truck will likely need to be cleaned and prepped for the installation of the Crown Vic suspension. This may involve cutting off existing suspension mounts, smoothing the frame rails, and potentially boxing the frame for added strength.

3. Install Mounting Brackets

Once the frame is prepped, you’ll install the mounting brackets from the swap kit. These brackets are crucial for aligning the Crown Vic suspension subframe with the Bullnose frame. Some kits require welding, while others are bolt-on, depending on the manufacturer.

4. Mount the Crown Vic IFS

With the brackets in place, you can now bolt the Crown Vic subframe to the Bullnose truck. This step is relatively straightforward, but proper alignment is crucial to ensure the suspension geometry is correct. It’s recommended to use jacks or a lift to help position the heavy subframe.

5. Install Steering Components

After the suspension is mounted, you’ll need to install the Crown Vic rack-and-pinion steering. This may involve adapting the existing steering column or replacing it with a compatible unit that works with the modern steering system. The swap kit should include any necessary brackets or adapters for this step.

6. Adapt the Brakes

If you’re upgrading to the Crown Vic disc brakes, you’ll need to install new brake lines, calipers, and possibly a new master cylinder or brake booster. Be sure to bleed the brakes thoroughly after installation to ensure proper braking performance.

7. Install Coilovers and Shocks

With the suspension in place, the coil-over shocks need to be installed in the new shock towers. Properly aligning and securing the shocks is essential for ride quality and suspension travel.

8. Final Adjustments

Once everything is installed, check the alignment and suspension geometry. It’s highly recommended to take the truck to a professional alignment shop to dial in the settings for optimal handling and tire wear.

Benefits of the Crown Vic IFS Swap for Bullnose Trucks

After completing the swap, you’ll notice a dramatic improvement in how your Bullnose truck handles, rides, and responds to steering input. Some of the key benefits include:

• Improved Ride Quality: The independent suspension smooths out bumps and rough terrain, offering a more comfortable ride compared to the solid axle setup.
• Better Handling: The wider stance and improved suspension geometry provide better handling, especially around corners and at higher speeds.
• Modern Steering: The rack-and-pinion steering from the Crown Vic is far more precise and responsive than the old recirculating ball steering systems found in Bullnose trucks.
• Increased Stopping Power: The modern disc brakes from the Crown Vic provide superior stopping power compared to the drum brakes typically found on vintage trucks.
• Custom Look: With the wider track width and improved stance, your Bullnose truck will have a more aggressive and modern appearance.

Challenges and Considerations

While the Crown Vic IFS swap is a popular modification, it’s not without its challenges. Here are a few considerations to keep in mind:

• Fabrication Skills: Some level of fabrication is required, especially when it comes to mounting the suspension and adapting the steering system.
• Time and Effort: This is not a quick weekend project. Completing the swap takes time and patience, particularly if you run into any unforeseen issues during the installation process.
• Cost: While the Crown Vic suspension itself is relatively inexpensive, the swap kit, additional parts, and any necessary professional services (like alignment or welding) can add up.

Conclusion: Is the Crown Vic IFS Swap Worth It?

For Bullnose Ford truck enthusiasts looking to modernize their vintage rides, the Crown Vic IFS swap is a highly effective way to improve ride quality, handling, and overall performance. The swap allows you to maintain the classic appearance of your truck while benefiting from modern suspension technology. With the right Crown Vic IFS swap kit and careful planning, this modification can turn your Bullnose truck into a smoother, more enjoyable vehicle for both daily driving and show purposes.

Whether you’re looking to restore your Bullnose truck to better-than-factory condition or you simply want a more comfortable ride, the Crown Vic IFS swap offers a fantastic blend of modern engineering and classic truck aesthetics.